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Feeding dairy cows when corn prices are high

Charles R. Staples
Published: September 04, 2007
  • With the increased price for corn due to demand for ethanol, farmers will be planting more of their acres to corn.
  • This will reduce the number of acres committed to other crops, such as cottonseed. This shift will likely have a large impact on the market price of a number of feed commodities.
  • The availability and price of each commodity will need to be evaluated for optimal pricing.
  • Some acceptable, alternative feeds may allow some reduction of corn grain in the diet of lactating dairy cows.

Introduction

Corn has been a staple ingredient in lactating dairy cow rations for a hundred years. In most of the US, that corn has been “home-grown.” However, many dairy farms import corn from the Midwestern US to feed to their dairy cows. The price of this imported corn has been fairly stable for a number of years.

The U.S. government is trying to reduce dependence on foreign oil by supporting efforts to produce fuel (ethanol) from renewable resources like corn or cellulose. There is widespread public support for incorporating ethanol into fuelburning vehicles (gasoline and diesel) because ethanol addition results in greater combustion of these fuels and is nontoxic and biodegradable in the water and the soil. In 2005, the U.S. Congress passed legislation called a renewable fuels standard (RFS) that will at least double the use of ethanol and biodiesel by the year 2012. The number of U.S. plants producing ethanol from corn is projected to increase dramatically. This growth in ethanol production has reduced the amount of corn available for livestock feed and concurrently increased its market price. Increased corn prices have resulted in increased feed costs. While higher milk prices may compensate for ration cost increases, partially replacing corn with other less expensive feedstuffs may be required over the longer term.

Alternate Ration Strategies

Other grain sources of dietary starch

Grains, like corn, are an excellent source of starch which is highly fermentable by ruminal microorganisms. The propionic acid produced by starch-fermenting bacteria is converted to glucose by the cow’s liver; this glucose is used to make milk. In addition, the bacteria provide about 50 to 60% of the protein needs of the cow as they are washed out of the rumen and are digested in the abomasum and small intestine. To optimize milk production, starch should make up 24 to 26% of the dietary dry matter. Barley and wheat are rich sources of dietary starch.

Shifting cow diets between corn and barley or wheat needs to be done slowly. The starch in barley and wheat is more rapidly available than that in corn so quick dietary changes can result in digestive upsets and lowered ruminal pH. Wheat flour can sometimes be bought for less than corn, but it is very dusty and potentially explosive so it is often avoided by mills. Field reports suggest that flour might ‘paste up” in the rumen, so it is not a popular feed ingredient. Hominy contains less starch (about 53% starch) but more protein, fiber, and fat compared to corn, however their energy density is similar (Table 1). Replacing all of the corn (at 18% of diet) with hominy will reduce the dietary starch concentration about 3 percentage units (~25% to 22%). (This may be an acceptable decrease but more will be said later about reducing the starch concentration in the diet.) Dietary costs would be expected to be reduced by replacing corn with hominy. If no milk is lost, then profit is improved. Experiments comparing performance of cows fed ground corn versus hominy could not be located. However, many Florida dairies feed hominy successfully. Even replacing half the corn with hominy can be a reasonable strategy. Because hominy is higher in fat and phosphorus than corn, care should be taken to avoid overfeeding these nutrients.

Table 1. Chemical composition (DM basis) of select feedstuffs used in Florida dairy diets*.

Feedstuff    %starch   %sugar   %CP   %NDF   % P NEL,Mcal/lb
Alfalfa hay             
2.2 9.0 21.2 38.7 0.28   0.625
Brewers grains            
5.3 2.7 29.9 48.1 0.68   0.806
Citrus pulp            
3.1 25.0 6.9 23.9 0.12   0.740
Corn grain            
70.6 3.3 9.5 9.8 0.32   0.946
Corn bran             
36.4 7.1 11.2 43.7 0.64   0.885
Corn gluten feed           
16.3 6.4 23.5 36.1 1.09   0.771
Corn silage             
30.3 3.5 8.3 44.6 0.24   0.713
Cottonseed             
1.2 5.0 24.2 52.8 0.715   0.917
Distillers grains             5.9 4.9 30.3 33.5 0.92   0.936
Hominy   53.4 5.5 10.5 17.9 0.59   0.937
Molasses   1.1 55.3 9.3 0.8 0.28   0.740
Oat silage   3.4 6.2 13.0 59.0 0.331  0.542
Rice bran   19.0 7.3 14.6 29.2 1.82   0.937
Rye silage   1.8 8.1 14.8 58.4 0.36   0.553
Sorghum silage 10.0 5.7 9.4 57.4  0.24   0.531
Soybean hulls 1.6 3.8 14.2 61.4 0.20   0.664
Soybean meal 2.0 13.2 51.4 13.1 0.77   0.840
Wheat grain 62.8 6.0 13.7 13.9 0.43   0.884
Wheat bran   22.5 8.3 17.4   41.0 1.13  0.711
Wheat midds 25.8 8.2 18.4 37.4 1.11   0.802

* Average values from Dairy One (http://www.dairyone.com/Forage/FeedComp/disclaimer.asp).

Low starch feedstuffs as possible substitutes for corn

Because grain sources rich in starch, such as barley or wheat, may not be economically available year-round, other commodity feeds must be considered.

Ingredients with lower prices than corn should be considered as partial replacements for corn. As shown in Table 1, most common feedstuffs contain quite a bit less starch than corn. The best starch sources after corn include corn silage at 30%, wheat midds at 26%, wheat bran at 23%, rice bran at 19%, and corn gluten feed at 16% (DM basis). All other feedstuffs in Table 1 are less than 10% starch. Replacing some of the corn with these feeds will reduce dietary starch to less than 25% which is a common, US ration target. How far can dietary starch be reduced without significantly affecting milk production?

Wheat midds

Wheat midds contain 26% starch (Table 1) and 18% protein. Price can be substantially lower than corn at the right time of the year (August to September in the US). Wheat midds have not been evaluated as a substitute for corn in many experiments. In a recent study, wheat midds were fed at about 7.5% of the diet, replacing a combination of corn and soybean meal (Knowlton et al., 2001).

Corn was reduced in the diet from 34.1 to 28.9%. Cows fed wheat midds tended to eat less feed dry matter (45.7 vs. 50.7 lb/day) but milk production (72.4 vs. 77.3 lb/day) and milk composition were not affected. This reduced feed intake may have been because wheat midds have a high water-holding capacity, thus increasing gut fill with fiber. Cows fed wheat midds appeared to have looser manure than those fed more corn and soybean meal. In a second study, wheat midds were fed at 0 or 22.4% of the diet, replacing 35% of the ground corn and 30% of the soybean meal (Bernard and McNeill, 1991). Intake of feed dry matter (46.8 lb/day average), production of milk (61.3 lb/day), and milk composition were not different between the two groups of cows which averaged 150 days in milk at the start of the study. However the digestibility of dry matter and neutral detergent fiber were lower for cows fed wheat midds. Therefore wheat midds do not appear to be an effective feed replacement for ground corn except for lower producing cows.

Corn gluten feed

Corn gluten feed (CGF) is a byproduct of the manufacture of corn sweeteners, corn starch, corn syrup, and corn oil using the wet milling process. The corn starch is used to make ethanol. The CGF consists of the corn bran and a steep liquor (fermented nutrients extracted from water used to soak corn grain) mixed in approximately a 2:1 ratio. CGF is sold in both wet and dry forms. It contains 16% starch, 36.1% NDF, and 23.5% protein, the protein being highly degradable in the rumen (Table 1).
Pricing is substantially lower than corn. CGF may serve as a concentrate, replacing only the corn and soybean meal (see Table 2), or as both a concentrate and a fiber source, replacing both concentrate and traditional forages (see Table 3).
CGF generally accounted for 10 to 45% of the diet, although some studies went higher. When CGF was fed at about 20% of ration DM, milk production was decreased statistically in 1 study (Staples et al., 1984), increased in 1 study (VanBaale et al., 2001), and remained unchanged in 9 other studies. Cows in these studies were milking between 50 and 90 pounds per day.
Increasing the CGF to 30, 40 or even 57% of the diet did not reduce milk in any study with the exception of Staples et al. (1984). In two studies, in which CGF was fed between 38 and 40% of the diet replacing both forage and concentrate starting at calving, average milk yield was increased significantly by feeding the corn gluten feed (Boddugari et al., 2001; Kononoff et al., 2006; Table 3).

Because CGF contains less starch than corn, adding CGF reduces dietary starch. Very few studies report the starch values for their experimental rations so dietary starch value was calculated for all diets in Tables 2 and 3 using “book values”.
As more CGF replaced more corn, the dietary starch concentrations dropped, going as low as 15% in some cases. In spite of lowered starch intake, milk yield did not drop significantly.
The bulk of these studies indicate that dietary starch could be reduced by replacing some corn and protein meals with the digestible fiber found in CGF.

Table 2. Dry matter intake and milk yield of dairy cows fed wet (WCGF) or dry corn gluten feed (DCGF) in partial replacement of grains and protein meals.

Reference                         Dietary Treatments    
Staples et al., 1984 (IL)  0% WCGF 20%WCGF 30% WCGF 40%WCGF
DM intake, lb/day 52.9 a 51.4 b 48.9 c 47.4 d
Milk, lb/day 67.2 a 65.9 b 61.9 c 61.9 d
Comment: CGF replaced up to 82% of corn/SBM in a corn silage-based TMR; (just past peak milk)

MacLeod et al., 1985 (Canada) 0%WCGF 20%WCGF   40%WCGF
DM intake, lb/day     44.3 41.7 40.1
Milk, lb/day      72.3 66.6 64.6

Armentano and Dentine, 1988(WI) 0%WCGF  11.1%WCGF  22.6%WCGF  33.6%WCGF
DM intake, lb/day    49.6 48.9 48.9 50.0
Milk, lb/day     67.2 67.9 68.8 67.9
Comments:  CGF replaced up to 77% of corn/SBM in a cornalfalfa silage-based TMR; older cows; (71 DIM)

Gunderson et al,1988 (CO) 0%WCGF  10%WCGF  20%WCGF  30%WCGF
DM intake, lb/day    47.2 47.2 46.3 46.3
Milk, lb/day     50.5 50.7 50.9 51.1
Comments: CGF replaced up to 68% of hominy /SBM in a corn silage-alfalfa-oat  haybased TMR; (190 DIM)

Fellner and Belyea, 1991 (MO) 21%DCGF  38%DCGF 57%DCGF
DM intake, lb/day     54.9 49.8 54.5
Milk, lb/day      59.3 58.9 58.9
Comments:  CGF replaced up to 100% of corn, wheat, & SBM in a corn silage-alfalfa haybased TMR (103 DIM)

Boddugari et al.,2001 (NE) (1) 0%WCGF  21.9%WCGF  33.8%WCGF  45.3%WCGF
DM intake, % BW    4.30 a 4.00 b 4.05 b 3.85 b
Milk, lb/day     67.0 67.2 67.9 65.0
Comments:  CGF replaced up to 100% of ground corn and SBM; (64 DIM); Gain in  BW was less for CGF-fed cows

Coomer et al., 1993(GA)  4%DCGF+SBH (2) 13.8%DCGF+SBH 25.2%DCGF +SBH
DM intake, lb/day 55.6 53.6 53.6
Milk, lb/day     89.1 85.8 84.9
Comments:  CGF & SBH replaced up to 59% of ground corn and wheat in a sorghum silagebased TMR (45 DIM)

Mowrey et al., 1999(MO) 8.5%DCGF+SBH+WM 
(3)
15.5%DCGF+SBH +WM  22.5%DCGF +SBH +WM
DM intake, lb/day 53.1 50.9 51.4
Milk, lb/day     63.1 58.6 62.6
Comments: CGF, SBH, and WM replaced up to 49% of corn and SBM in corn silage/alfalfa hay based TMR (112 DIM)

(1) Corn gluten feed mixed with corn gluten meal and additional sources of RUP
(2) SBH = soybean hulls.
(3) WM = wheat midds.
a,b,c,d Values with different letters are statistically different from one another.

Table 3. Dry matter intake and milk yield of dairy cows fed wet (WCGF) or dry corn gluten feed (DCGF) in partial replacement of both forages and concentrates.

Reference    Dietary treatments
Bernard and McNeill1991 (TN) 0%DCGF 22.4%DCGF
DM intake, lb/day 47.0 48.5
Milk, lb/day 61.1 63.1
Comments: CGF replaced 32% of corn/SBM & 13% of corn silage (150 DIM)

Bernard et al., 1991(TN)  0%CGF  27.1%WCGF  27.1%DCGF
DM intake, lb/day    45.9 46.3 48.7
Milk, lb/day     65.7 65.5 68.1
Comments: CGF replaced 32% of corn/SBM and 19% of corn silage (2 to 24 wk postpartum)

VanBaale et al., 2001(KS) 0%WCGF 19.2%WCGF 26.5%WCGF 33.6%WCGF
DM intake, % BW 4.25 b 4.42 a 4.43 a 4.20 b
Milk, lb/day     83.3 a 91.7 b 91.7 b 91.7 b
Comments: CGF replaced up to 43% of ground corn and 42% of alfalfa hay-corn silage

Boddugari et al., 2001(NE) (1) 0%WCGF  40%WCGF
DM intake, lb/day 57.8 a 54.9 b
Milk, lb/day      85.1 a 96.8 b
Comments: CGF replaced 51% of corn/SBM and 31% of corn silage/alfalfa silage (at calving)

Schroeder et al., 2003(ND) 0%WCGF 15%WCGF 30%WCGF 45%WCGF
DM intake, lb/day    48.3 53.8 49.4 48.3
Milk, lb/day     63.5 74.3 65.5 58.9
Comments: CGF replaced up to 59% of barley/SBM/sunflower seeds/beet pulp and 34% of corn & alfalfa silage (83 DIM)

Kononoff et al., 2006 (NE) 0%WCGF  37.9%WCGF 
DM intake, lb/day     46.7 a 56.0 b
Milk, lb/day      68.6 a 77.2 b

Comments: CGF replaced 49% of ground corn/SBM and 37% of forage (305 days of lactation)

(1) Corn gluten feed mixed with corn gluten meal and additional sources of RUP.
a,b Values with different letters are statistically different.

Dropping dietary starch from 26 to 21% may be an acceptable compromise. Sample diets were formulated to include CGF at 0%, 10%, and 20% of the diet; starch was reduced concurrently from 25.9 to 23.5% to 20.9% in these rations. As CGF increases in diet, the proportion of extruded soy meal increased to keep the ruminally undegradable protein constant. Degradable protein sources had to be reduced to keep the dietary crude protein from exceeding 17%. Whether this approach will maintain milk production is not known. However, studies in Tables 2 and 3 suggest that milk and feed intake will be maintained when CGF is fed at 20% of dietary DM. But feeding CGF at 10% of the diet may be a preferred approach initially to “play it safe.” Some signs that may indicate that the dietary starch has gotten too low include; dropped milk production, stiffer manure, increases in milk urea nitrogen, and loss of body condition.

Another concern is that drying CGF can reduce the digestibility of the protein if the drying temperature is too high. This is determined by analyzing CGF for acid detergent insoluble protein (ADIN). Bernard et al. (1991) reported that dried CGF had higher concentrations of ADIN than wet CGF. In recent years, high ADIN may not be as big of a problem in CGF based upon analyses reported by Dairy One. The ADIN values were less than 5% of the nitrogen in the majority of samples; ADIN is usually not considered a problem until it reaches 10% of the total nitrogen in the feed.

Commodities need to have some consistent level of nutrient density from delivery to delivery in order to keep the daily ration nutrients consistent for the cows. Dairy One lists on their web site the normal range and standard deviation of the nutrients of most of the feeds they have analyzed over the past 6 years. The mean and standard deviation for protein, NDF, starch, fat, and phosphorus for 7 feeds are listed in Table 5.

For example, corn has an average starch value of 70.6%. The standard deviation is 5.1%. This means that two-thirds of the samples that were analyzed ranged between 65.5% and 75.7% which is 5.1% units added to or subtracted from the mean of 70.6%. This also means that one-third of the samples analyzed were outside this range. This is a fairly narrow range compared to byproduct feeds. Starch in CGF samples has a typical range of 8.6% to 24.0% with a mean of 16.3%. This large variation is likely due to the fact that CGF production is not standardized across mills. Likewise, starch in hominy typically ranges between 42.9% and 63.9% with a mean of 53.4%. By feeding these byproducts in smaller amounts, the potential negative effect of nutrient variation on cow performance is reduced. When contracting for these commodities, an acceptable range in variation between loads should be agreed upon ahead of time. Loads delivered outside this agreed-upon-range would then be refused.

Table 4. Average value and standard deviation of select nutrients in feeds submitted for chemical analyses to Dairy One Forage Lab (Ithaca, NY) between 2000 and 2006.

Feed CP             NDF         Starch       Fat        Phos-
phorus     
Corn
silage
8.3 ± 1.03   44.6 ± 6.1 30.3 ± 7.6 3.3 ± 0.5 0.24 ± 0.04
Corn 9.5 ± 1.6 9.8 ± 3.2 70.6 ± 5.1 4.4 ± 1.3 0.32 ± 0.10
CGF 23.5 ± 7.0 36.1 ± 6.8 16.3 ± 7.7 3.9 ± 1.8 1.09 ± 0.26
Distillers
grains
30.3 ± 3.6 33.4 ± 4.9 5.9 ± 3.4 13.0 ± 2.9 0.92 ± 0.14
Hominy 10.5 ± 1.9 17.9 ± 5.7 53.4 ± 10.5 7.2 ± 2.6 0.59 ± 0.22
Soybean
hulls
14.2 ± 6.8 61.4 ± 9.8 1.6 ± 1.2 3.1 ± 2.7 0.20 ± 0.25
Soybean
meal
51.4 ± 4.6 13.1 ± 5.2 2.0 ± 1.2 3.6 ± 3.7 0.77 ± 0.12

Dried Distillers Grains Plus Solubles (DDGS)

Dry corn put through the dry-milling process will produce ethanol, carbon dioxide, and DDGS. Each 56-pound bushel of corn processed through the dry milling process results in 2.85 gallons of ethanol, 18 pounds of carbon dioxide, and 18 pounds of DDGS. Plants using the dry milling process are less expensive to build than the plants using the wet milling process, thus about 75% of the ethanol produced from corn comes from dry milling. The production of DDGS in the US increased tenfold between the years 1980 and 2000, increasing from 320,000 to 3.5 million metric tons (1 metric ton = 2205 pounds). Production doubled again between 2000 and 2004 to over 7.3 million metric tons (Kaiser and Shaver, 2007). Every dairy cow in the U.S. would need to consume 7.3 pounds per day of DDGS over a 305-day lactation in order to use up this supply, but of course DDGS is also fed to other livestock and is exported.

During the production of ethanol from corn, a syrup product and a cake product are produced. These products are blended together in different proportions to form DDGS. Depending on the plant, the DDGS may be a mixture of syrup to cake ranging in proportion from 35:65 to 55:45. Because of the variation in the ratio of syrup to cake used by different plants to form DDGS, nutrient concentrations will vary from one plant to another. However the variation looks to be less than that of CGF (Table 5). Although DDGS is very low in starch, it is an excellent source of protein (30.3%) and fat (13%) and therefore has an energy density very similar to corn. In addition, the ethanol-making process increases the digestibility of the fiber. Unlike CGF, DDGS is a very good source of ruminally undegradable protein (RUP) but if the temperature of the drying process is too high, the protein may be indigestible.

Purchasers of DDGS should analyze for ADIN regularly. Kalscheur et al. (2005) reviewed 24 experiments in which 98 comparisons were made between cows fed diets containing DDGS and those not fed DDGS. Table 6 shows the performance of the cows broken down by the proportion of DDGS in the ration. Cows fed DDGS at up to 30% of the ration produced as much milk as those not fed any DDGS (about 73 lb/day). In spite of decreasing starch content, milk production was maintained. In a study conducted at the University of Florida, whiskey DDGS were fed at 0% or 20% of a 55% concentrate:45% forage diet. The forage was all corn silage in one set of diets and 50% corn silage:50% rhizome peanut silage in another set of diets. The DDGS replaced around 40% of the corn and soybean meal. Milk production was increased from 59.0 to 60.7 pounds per day without changing milk fat test. The effect of DDGS was the same regardless of whether the forage was totally corn silage or an equal mixture of corn silage and rhizome peanut silage. However, a maximum feeding level of DDGS might be 15% in order to prevent the overfeeding of protein, RUP, unsaturated fat, and phosphorus. Increased corn oil in the DDGS can also lead to decreasing milk fat, so fat content of DDGS should be monitored regularly.

Feeding DDGS at 20% of the diet will increase dietary fat by 2.6%. This will likely be a concern if the diet contains other supplemental fats. Dietary fat should be kept below 6%. The feeding of one pound of DDGS can replace about 0.6 pounds of corn and 0.4 pounds of soybean meal.

Table 5. Dry matter (DM) intake, milk yield, milk fat, and milk protein concentration of dairy cows fed diets containing wet or dried corn distillers grains with solubles (DGS). (1)

% DGS in ration      DM Intake        Milk             Fat     Protein
                             ______ (lb/day) ____     ______ (%) ______
0                                48.7b      72.8ab            3.39       2.95a
4 – 10                         52.2a      73.6a             3.43       2.96a
10 – 20                       51.6ab    73.2ab            3.41       2.94a
20 – 30                       50.3ab    73.9a              3.33       2.97a
> 30                           46.1c      71.0b              3.47       2.82b
Standard error              1.8          3.1               0.08        0.06

a,b,c Values within a column followed by a different superscript differ (P < 0.05).
(1) Adapted from Kalscheur (2005) as reported by Schingoethe (2007).

Soybean Hulls (SBH)

During the processing of soybeans for oil and meal, the hulls are separated and ground. The resulting soybean hulls consist largely of the outer covering of the soybean so they are high in fiber (~61% NDF) and contain moderate amounts of protein (~14%) but very little starch (Table 1). Protein concentration will depend upon how well the hulls are cleaned. Positive characteristics include a high content of lysine (0.72%), a low content of phosphorus (0.2%), and a highly digestible fiber (~90% if left in a ruminal environment for 96 hours). Fat content can vary widely.

The availability of SBH is likely to increase in coming years as more acres are planted to soybeans in order to use soybean oil for biodiesel production.
In 13 separate experiments published between 1976 and 2002, SBH (fed at up to 20% of the dietary DM) successfully replaced ground corn or high moisture corn in rations for lactating cows (Ipharraguerre and Clark, 2003). In most of these studies, the dietary starch levels were probably greater than what is recommended today, based upon the proportion of corn in the diets fed in these studies (between 34 and 48% corn). Therefore the replacement of corn with SBH still left enough starch to support adequate intake and milk production.

One study (Stone, 1996) fed a more conservative amount of corn in the control diet and deserves further attention here. The control diet was 23% high moisture corn, 26% corn silage, and 26% alfalfa silage. Adding SBH to the diet at 14% of the dietary DM reduced the corn to 9% of the diet. This dropped the starch from roughly about 25% to 15%, calculated from average values. Diets were fed starting at 8 days fresh. Lactating cows ate more DM when offered the ration containing SBH (49.8 vs. 45.6 lb/day) but milk production was not changed (92.4 versus 89.7 lb/day). Lactating heifers fed SBH ate the same amount of feed (37.7 versus 36.6 lb/day) and produced the same amount of milk (69.4 versus 69.4 lb/day) as those not fed SBH. Concentrations of milk fat (3.6%) and protein (2.9%) were unchanged. Replacing 60% of the corn with SBH, so that SBH made up 14% of the ration, was effective to support high milk production in early lactation.

Even though dietary NDF increases when SBH replace corn, feed intake has not been decreased. This is in contrast with the well-documented fact that as traditional forage replaces concentrate in the diet, concentration of dietary NDF increases and feed intake decreases. However the NDF in nonforage fiber byproducts like SBH does not have the same physical characteristics as the NDF in traditional, properly chopped forage. The fiber in SBH is highly digestible, very short and has a specific gravity that allows it to move out of the rumen quickly (Ipharraguerre and Clark, 2003) so that SBH fiber does not have the same rumen fill as forage fiber at similar NDF concentrations. In order to use SBH most efficiently, the diet should contain sufficient “effective” fiber from traditional forages.

Corn Silage

Corn silage hybrids differ in the proportion of grain in the total crop. Selecting corn silage hybrids that contain more starch will reduce the amount of ground corn needed. In a test of 55 corn silage hybrids grown in Gainesville in 2006, starch concentration ranged from 22% to 35% of silage dry matter, with an average of 29.3%. (http://dairy.ifas.ufl.edu/). Selecting a corn silage hybrid with high levels of starch and digestible fiber, while maintaining high, could be a good strategy to reduce corn costs in the ration. How much could be saved? If a corn silage hybrid had 33% starch instead of 30%, and corn silage was fed at 33% of the ration dry matter, dietary ground corn could be reduced from 18% to 16.5%, which is about 1 lb/day less ground corn. The cost savings would depend upon the relative price of the feedstuff(s) used.

Corn silage contains much more starch than other forages fed in Florida.
Feeding more corn silage in the ration and less sorghum silage, cottonseed hulls, or bermudagrass will increase the starch in the diet and allow for less ground corn to be fed. If corn silage inventory allows, increasing the corn silage from 33 to 38% of the diet DM by replacing another forage like sorghum silage, will allow ground corn to be reduced by 1.5 percentage units.

Glycerol

Glycerol is a byproduct made as plant and animal fats are processed to make diesel fuels. Diesel fuel produced from fat burns cleaner, as there is no soot or particulate matter produced. Starting with animal fat to make diesel fuel is more profitable than starting with vegetable oil because animal fats are cheaper. However, diesel made from animal fat may not work as well in colder climates because it “clouds up.” This process is expanding worldwide and therefore the supply of glycerol in the future is likely to increase. Ten pounds of glycerol result from every 100 pounds of biodiesel produced.


The purity of this byproduct can vary widely. The more impure the product, the more water, methanol, phosphorus, and potassium it contains. A product with these contaminants is labeled glycerin. The glycerin fed in a German study contained 2.2% potassium and up to 2.4% phosphorus. Methanol is present due to its use in the manufacture of biodiesel. Although ruminal bacteria can detoxify methanol, it can be problematic if present in large quantities. According to the FDA, glycerin is considered a substance that is GRAS (Generally Recognized as Safe) for general purpose use in animal feed, unless methanol is present at concentrations exceeding 150 ppm (0.015%). The energy content of glycerol is similar to corn (~0.90 Mcal/lb of DM) when fed in high starch diets. Dietary glycerol would be converted mainly to propionate and butyrate by ruminal bacteria. As a feed ingredient, it could substitute for corn or molasses.

Little research has been done regarding the feeding of glycerol to dairy cows. South Dakota State University reported that lactating dairy cows (average of 192 days in milk) fed glycerol (1.3% methanol) at either 0%, 2.7%, or 5.3% of dietary dry matter ate the same amount of feed (41.1 lb of feed DM) and produced the same amount of milk (65 lb/day) (Linke et al., 2006). Milk composition was unchanged with the exception that milk urea nitrogen concentrations were lower in cows fed glycerol. Efficiency of fat-corrected milk production was improved from 1.46 to 1.59 and 1.60 lb of FCM yield per lb of feed dry matter intake. Interestingly, animals of other species consumed more water when they were fed glycerol. This may have a benefit to dairy cows managed under heat stress conditions. German researchers fed glycerol up to 10% of ration DM successfully. Glycerol appears to be a good pelleting agent when added at 5%.

Future byproducts from new technologies to improve ethanol production.

As the ethanol manufacturing industry works at improving the efficiency of conversion of corn to ethanol, different byproducts will become available. Applegate et al. (2006) lists the following potential corn byproducts.

1) Called the “quick germ quick fiber method,” an enzyme is added to the water used to soak the ground corn, causing the germ and fiber to float before the fermentation process begins. The product from this process contains 28% protein, 5% fat, and 25% NDF.

2) Collecting the pericarp fiber and germ prior to fermentation by modifying the dry grinding process (drum degerminator) results in a product that is 24% protein, 8-9% fat, and 28% NDF.

3) Removing the fiber by sieving and air aspiration (elusieve process) results in a product that is 40+% protein, 15% fat, and 20% NDF.

4) Modifying the yeasts used to ferment the sugar to ethanol could allow for an increased concentration of lysine in DDGS, thus giving DDGS a more favorable amino acid profile.

As each mill adopts what they consider the best ethanol-producing technology, the feeding industry will be faced with a variety of byproducts on the market which will need to be properly identified prior to purchase.

Summary

With the increased price for corn due to demand for ethanol, farmers will be planting more of their acres to corn. This will reduce the number of acres committed to other crops, such as cottonseed. This shift will likely have a large impact on the market price of a number of feed commodities. The availability and price of each commodity will need to be evaluated for optimal pricing. Some acceptable, alternative feeds may allow some reduction of corn grain in the diet of lactating dairy cows.

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Condensed by Milkproduction.com staff from a paper originally published in Proceedings 44th Florida Dairy Production Conference, Gainesville, May 1, 2007
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